INDUSTRY MODERNISATION | ALIGNED FOR YOUR UPGRADE
LAE HAS GOOD NEWS FOR YOUR OUTDATED PRODUCTION LINE
You do not need to go and purchase a new installation in order to obtain a modern facility that offers all the advantages of consistent automation. Over the course of the past two decades, LAE has accumulated practice-approved and comprehensive know-how to transform reliable installations into efficient high-tech machines with an incredible increase in performance. These are in no way inferior to modern standards of efficiency, machine safety and data integration, but require significantly lower investment.
MODERNISE ONCE | PROFIT OVER AND OVER
WE FULFIL OUR PROMISES
LAE INDUSTRY employs a highly trained and motivated team of electrical, software and mechanical engineers to develop and implement on site individual engineering that is tailored to the customer and comprises state-of-the art, innovative technology and a high standard of data integration. We are not only proud of the respectively optimal realisation of each modernisation project. We also guarantee adherence to agreed schedules and the safe execution of all our tasks in compliance with standards.
- We place great value on absolute transparency – from start to finish.
- We are open to change requests – at any time.
- We remain true to schedules, budgets and agreements – unconditionally.
- We place high demands – on ourselves and your installation.
- We work independent of manufacturers and autonomously – for more flexibility.
- We offer tailored solutions – for your requirements.
LAE KNOWS | PRODUCTION FACILITIES INSIDE OUT
Fields of application:calendered foil, industrial textiles, composites, carbon fibre, faux leather and flooring material.
LAE | INDUSTRY has access to a pool of knowledge that has grown over 23 years and commands longstanding experience in the modernisation of calender units for the production and finishing of films and foils. For our customers, this means: a high degree of technical competence for increasing availability and flexibility as well as increase of manufacturing throughput at reduced levels of resource and energy usage. Our fields of application include.
- Pre-plastification / extruders
- Take-off / tempering section
Depending on the arrangement of the rolls and the material feed, one differentiates between I, L, F and Z calenders for PVC rigid film and PVC flexible film.
LAE | INDUSTRY Modernisationcommands comprehensive know-how regarding the special demands on the drive technology of gravure printing with and without print pattern precision. We place our trust in Siemens Sinamicx and Simotion technologies.
- Gravure printing without print pattern precision
- Gravure printing with print pattern precision
LAE | INDUSTRY Modernisation – For our customers we also work on technical installations in the context of production lines for web materials that are required for producing the finished product.
- Mixing room
- Inspection machines
- Cutting machines
- Machines in explosion-prone areas (EX)
Dazu haben wir ein Spektrum an Rundum-Leistungen aufgebaut mit dem wir Sie gerne unterstützen. Nutzen Sie uns für Ihre Bestands-, Zustands- oder Schwachstellenanalyse oder der Erarbeitung Ihres Energiekonzepts bis hin zur Unterstützung für ein Energiemanagement nach DIN 50001 oder 16247-1. Dabei erstellen wir für Sie auch Netzberechnungen oder Risikobetrachtungen der funktionalen Sicherheit für Ihre Maschinen und Anlagen oder Optimierungsmöglichkeiten für den Produktionsprozeß. Wir unterstützen Sie bei Förderanträgen und Genehmigungsverfahren….
• RISIKO ANALYSEN
• ENERGIEAUDITS & BEWERTUNGEN
• WIRTSCHAFTLICHKEITS BERECHNUNGEN
WIR UNTERSTÜTZEN SIE BEI DER PLANUNG
• ELEKTRISCHE ENERGIEVERSORGUNG
• INFORMATIONS- & SICHERHEITSANLAGEN
UNSER VERSPRECHEN AN SIE
Mit den Elektro- und Automatisierungskonzepten von LAE Energie rüsten Sie Ihre Energieerzeugungsanlage nicht nur für die Anforderungen der Zukunft, sondern Sie nutzen heute schon die Möglichkeiten von morgen, um Ihre Anlageneffizienz zu maximieren.
SIE SIND BETREIBER VON ENERGIEERZEUGUNGSANLAGEN?
SIE SIND BETREIBER VON ENERGIEERZEUGUNGSANLAGEN?
• NAH- UND FERNWÄRMENETZE
• NAH- UND FERNKÄLTENETZE
WIR VERSTEHEN IHRE ENERGIEERZEUGUNGSANLAGE!
Mit der LAE bekommen Sie einen Partner, der sich nicht nur durch seine hervorragende Prozesskompetenz, sondern vor allem durch Zuverlässigkeit, Qualitätsbewusstsein und Fairness auszeichnet. Mit unserer Erfahrung in der Elektrotechnik und unserem fundiertem Verständnis für verfahrenstechnische Prozesse bieten wir umfassende Automatisierungslösungen für Erzeugungs- und Verteilungsanlagen von Wärme, Kälte und Dampf an.
SIE SIND BETREIBER VON ENERGIEERZEUGUNGSANLAGEN?
• INDUSTRIELLE KÄLTE
GEBÄUDEAUTOMATION UND GEBÄUDEMANAGEMENT
• HKL STEUERUNG
MANY DISCIPLINES. ONE CONTACT
MORE TECHNICAL UNDERSTANDING, MORE KNOWLEDGE, MORE EXPERIENCE.
• ON-SITE ANALYSIS
• DETAILED PROPOSAL
• ADHERENCE TO SCHEDULES
MODERNISE ONCE. PROFIT OVER AND OVER.
• SMART FUNCTIONS
ZUM RICHTIGEN ZEITPUNKT MIT DEN RICHTIGEN RESOURCEN DIE RICHTIGEN ENTSCHEIDUNGEN TREFFEN
COMPREHENSIVE CONSULTING SERVICES | increasing competitive power.
Does your process plant perform as much as it can? Is it perfectly integrated into the existing infrastructure? Is it uniformly structured?
With our future-proof concepts we increase the performance capability of plants and equipment regarding product quality and quantity, energy efficiency and operating costs so substantially that you in your capacity as either operations manager, production manager, management assistant or person responsible for maintenance will be simply blown away. We moreover create the required interfaces for expedient data integration. Improved economic results and thereby increased competitive power are the result.
MORE ADDED VALUE | COMPREHENSIVE VIEW
The special characteristic of LAE is its multidisciplinary line-up. Engineers, technicians and masters of various disciplines and qualifications contribute their knowledge and experience to your project and extract solutions that will simply surprise you, just as they have surprised many customers before you. And even if several business units and areas of responsibility within the company are addressed: you will always have one contact person for all issues, who will handle all coordination and harmonisation matters both internally and externally.
- On-site analysis
- Detailed proposal
- Adherence to schedules
Other services in this context:
- Conceptual design
forms the basis for a modernisation concept that offers customers the greatest possible degree of flexibility. The LAE team primarily focuses on optimising the existing plant properties with only few mechanical or procedural changes. We work according to the customer’s specifications both with regards to systematics and the functional elements.
is based on the retrofit and, in a manner of speaking, constitutes our benchmark for developing new product variants. From this starting point we develop further variants for new products and for improved operational processes through smart function. This ranges from integrating the existing hardware structure, control concepts, recipe management and plant automation, to energy and data management.
One-off full service for your entire modernisation project
In all projects, LAE always also thinks and works outside the box and concentrates on the seamless dovetailing of the relevant process parameters. Depending on requirements, we close the gap between IT and plant functionality together with partners such as SIEMENS and Wonderware. This is how we generate integrative solutions that enable consistent operation, control and management of the entire range of machinery.
Depending on the project, we additionally also look at the systems and factors beyond the production facility as such, for example, building services and infrastructure and safety-relevant components, in order to develop a sustainable and future-proof solution for our customers.
ACHIEVING A SYSTEM WITH STRUCTURE
Data as company currency – with LAE | INDUSTRY you have a partner by your side who can combine the two worlds of production machinery and information technology. Our understanding of process technology, combined with automation and IT expertise, enables us to make available the required production data and to integrate these into your IT landscape. The right data, figures, facts and parameters, systematically prepared, enable easy information management and ultimately provide the basis for improved monitoring.
MODERNISATION ENGINEERING FOR FUTURE-PROOF INSTALLATIONS AND SYSTEMS
Our solution concepts build on what already exists and show our customers step by step how their plant can achieve optimised and future-proof performance capability while identifying the necessary means and costs. After all, the LAE team specialists literally know all production facilities inside out and draw on the expertise of having completely modernised a substantial number of production facilities. For our customers, this means: increased availability and flexibility as well as significant increase of manufacturing throughput at reduced levels of resource and energy usage.
You provide the process – we provide the technology.
SERVICE PORTFOLIO | MANY DISCIPLINES. ONE CONTACT
“Never change a running system”: this saying, incidentally only used in Germany, doesn’t stand a chance at LAE. It might apply to inexperienced IT users, but for us professionals this would mean standstill or, even worse, regression. After all, who these days would in all seriousness get into a car without air bags, safety belts, EPS, impact protection, navigation system and distance sensors? It is no different with a twenty- or even only ten-year old plant. Yet in contrast to a car, every plant offers a huge amount of inherent potential and therefore can be optimised to the state of the art. This is our challenge, which time and time again drives us to peak performance, just like the plant.”
- Heating systems
- Cooling systems
- Machine safety
- CE conformity
- Electrical planning
- WSCAD, EPLAN
- Switchgear and control gear
- CE conformity
- Siemens Sinamics, Simotion
- Control technology
- Data technology
- Switches, routers, firewall
- Remote maintenance, VPN
SPECIFIC REQUIREMENTS | COMPREHENSIVE VIEW.
In order to develop a sustainable and future-proof solution for our customers, our work in every project also includes looking at systems and factors beyond the production facility as such. Depending on the requirements, we also integrate infrastructure issues relating to buildings and energy.
We calculate the potential inherent in every plant and implement the resultant measures professionally and on schedule
- Increasing availability and flexibility
- More intelligent operational management with shorter set-up times
- Increase of production throughput by up to 50% at significantly reduced rates of resource and energy consumption
- Reduction of discard through short start-up and shut-down cycles
At LAE, process technology competence combines with proven automation expertise to extract from an installation or joint system the right data, figures, facts and parameters. After all, this information forms the basis for largely maintenance-free and fail-safe operation.
- Maintenance guidelines for periodically planned maintenance assignments
- Protection against operating errors and incorrect operating conditions
- Preventive monitoring
- Preventive maintenance
We create the necessary interfaces between management, production and quality assurance and thus enable the collection and utilisation of all required operating and production data.
- Real-time product monitoring
- Process-optimised control and drive technology
- Recipe-oriented production at different sites through a high degree of automation and consequent implementation of control functions
Our work is characterised by the responsible use of natural resources in addition to ensuring safety for man and machine.
- Visualisation-aided operating concepts for minimal strain on staff
- Superimposed, sensor-based control structures for minimising monitoring processes
- Safety expert for machine safety
- EU Machinery Directive, CE marking